SEAL Aviation

Bombardier Issues Service Bulletin Update for Lear Ailerons

By - Jimmy
07.24.26 08:11 AM

SEAL Aviation Has Donor Ailerons to Keep Your Learjet In Service During Maintenance

Bombardier has released the following Service Bulletins:

SB45-27-53 S/N 45-005 thru 45-200
SB45-27-54 S/N 45-201+ 
SB40-27-37 All Learjet 40 
SB70-27-07 All Learjet 70 
SB75-27-06 All Learjet 75

This service bulletin requires inspection of the aileron leading edge for corrosion and the installation of a drainage modification to help prevent future corrosion. SEAL Aviation is uniquely qualified to perform this work through our comprehensive in-house Structural Repair, Fuel Tank Sealing, and Non-Destructive Testing (NDT) capabilities. To further minimize aircraft downtime, SEAL Aviation has acquired a set of donor ailerons that can be installed while your original ailerons undergo inspection, repair, and modification, allowing your aircraft to remain in service throughout the maintenance process.

Gaining access to the internal structure of the ailerons

Once the ailerons have been removed from the aircraft, the technicians must gain access to the internal structure of the ailerons. The leading edge skins need to be removed so that the structure can be visually inspected for corrosion. Once the balance weights have been removed, Eddy Current testing is required along the bracket edges and front leading edge spar. If corrosion is identified, the repair is conducted in conjunction with Bombardier Engineering.

The brackets of the ailerons need to be inspected for damage and blockages. The existing drain holes are inspected to ensure there are no blockages. Additional new drainage is then unsealed to allow for proper drainage and to prevent future corrosion issues. Once the drain holes have been addressed, the skins must be fay sealed with 890 Class B sealant.

Sealing the skins of the aileron

SEAL Aviation is the premier choice for accomplishing the Service Bulletins for your Learjet due to our comprehensive in-house capabilities, including Structural Repairs, Fuel Tank Sealing, and Non-Destructive Testing. Additionally, SEAL Aviation possesses donor ailerons for customers who require them to allow their aircraft to remain in service while this maintenance is performed. Combined with our ability to perform this work at your location, SEAL Aviation offers the most convenient and cost-effective solution for Learjet maintenance and repair.

The aileron is finally ready for paint and reinstallation

SEAL Aviation is a Part 145 repair station that operates a mobile company which has the capability to provide heavy structural repairs, fuel leak repairs, and non-destructive testing for your aircraft, anywhere in the world. SEAL Aviation is an FAA, EASA, Mexico and Canada authorized repair station and SEAL Aviation NDT Techs are SNT-TC-1A, NAS410, EASA and Cessna/Citation NDT Certified.

Jimmy